PP/PE/HDPE/LDPE PLASTIC RECYCLING WASHING LINE

Made by Nicety Machinery Co., Ltd

Top Industry Experience  | Best Value | Ultimate After-Sales Support

PP/PE plastic washing recycling line

Plastic film recycling washing line China Manufacturer

We’ll provide a complete recycling washing line solution to boost your plastics recycling business!

  • Production capacity: 300kg/hr – 3000kg/hr (depending on materials)
  • Power consumption: 170 kw-900 kw (depending on the model).
  • Output flakes size: 16-60mm.
  • Optional hot washing function.
  • Applications: PP/PE LDPE Film, HDPE agricultural film, plastic ground cover etc.
Model Shaft length Rotating diameter Rotor baldes Fixed blades Installed power(KW) Overall dimension
NC600
600mm
Φ 350mm
2*3 pcs
2 pcs
22kW 30hp
1650*1370*1950mm
NC800
800mm
Φ 450mm
2*3 pcs
4 pcs
37kW 50hp
2000*1750*3150mm
NC1000
1000mm
Φ 600mm
2*5 pcs
4 pcs
75kW 100hp
2300*1950*3350mm
NC1200
1200mm
Φ 600mm
2*7 pcs
4 pcs
90kW 120hp
2300*2150*3350mm
NC1400
1400mm
Φ 800mm
2*7 pcs
4 pcs
132kW 180hp
3500*2500*5000mm
NC1600
1600mm
Φ 800mm
2*7 pcs
4 pcs
160kW 215hp
3860*2650*5380mm

Table Of Contents For This Page

It is not easy to introduce all aspects of custom plastic crusher machine, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly, we have prepared this content directory that will jump to the corresponding location when you click on it.

What is the workflow of PP/PE plastic recycling washing line?

Know the common and versatile processes of plastic recycling washing lines

Washing line Part

Step 1

Material Conveyor

Step 1

Step 2

Wet Crushing

Step 2

Step 3

Floating washing

Step 3

Step 4

High speed friction

Step 4

Step 5

Dewatering & Drying

Step 5

Step 6

Silo storing flakes

Step 6

Pelletizing line Part

Step 1

Material conveyor

Step 1

Step 2

Single shaft extruder

Step 2

Stet 3

granulating

Stet 3

Stet 4

dewatering &drying

Stet 4

Stet 5

Vibratory Screening

Stet 5

Stet 6

Silo storing pelletes

Stet 6

Tell Us your material type We'll tailor-make washing solutions for you

Different types of plastics require to choice different types of blades in the crusher chamber

Overview of common PP/PE washing line equipment

NICETY MACHINERY CO., LTD is a manufacturer and supplier of plastic crushers with over 10 years of experience. Our crushers can efficiently crush all types of plastic materials to meet your specific needs.

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pipe crusher machine

pP pE pVC pipe profile crusher machine

Crusher machine Working Video Cases

Play Video about nicety pe film washing line 26

LDPE Agricultural film washing pelletizing line

  • Material: LDPE Agricultural Film
  • Output Capacity: 1000KG/H
  • Floor Space: 500 m²
  • Installation Power:725KW
  • Water Consumption: 35 m²/H

NICETY: Teaching you to be an expert in crusher machine

Our understanding of crusher comes from decades of production experience

 

What is plastic crusher machine?

A plastic crusher is a machine that reduces plastic waste into smaller pieces for recycling or disposal. It is used in recycling plants, waste management facilities, plastic manufacturing, and for preparing plastic waste for export.

Its applications including PET, HDPE, LDPE, PP, PS, PVC, ABS, PC, PMMA, and Nylon, among others.

How plastic crusher machine works?

Inside the plastic crusher machine’s crushing chamber, plastic waste is fed through a hopper. Once inside, sharp rotating blades or hammers cut and shred the plastic into smaller pieces.

The crushed plastic particles are then separated using a screen or sieve, ensuring a uniform size.

plastic crusher machine blade

How to control the final material size?

The screen net is a crucial device in the plastic crushing process, responsible for sieving the crushed plastic particles into uniform sizes. It ensures that the resulting plastic granules are of consistent size, enhancing the efficiency of downstream processing and recycling.

With our reliable and precisely designed screen net, You can control your final material size up to 9mm/ 12mm/ 16mm/ 18mm/ 22mm and so on.

Granulator-Screen

how to choose crusher blade material?

  • SKD-11: High hardness, toughness, and abrasion resistance, commonly used for PET bottle crushing, with cost advantages.

  • Tool Steel: Provides a balance of hardness, toughness, and wear resistance, making it suitable for various plastic waste types.

  • Tungsten Carbide (WC): Extremely hard and wear-resistant, ideal for processing abrasive plastics or high-volume applications.

  • D2 Steel: High hardness and wear resistance, commonly used for tough plastic waste.

  • Cr12MoV: A type of cold work tool steel with excellent wear resistance and toughness.

All our blade are made by vacuum quenching heating treatment, with high hardness, good abrasion resistance, and long durability.

granulator-counter-blade
plastic crusher machine

NICETY: Why our crusher is top quality?

All metal parts inside our crushing chamber are subjected to a heat treatment process. It enhances the metal’s capriciousness and prolongs the service life. 

Heavy-duty vane rotor, welded steel structure with rotary knives. V-shaped mounting angle andX-shaped cutting shape.
The extension shaft of the rotor can be equipped with a governor wheel. The adjustable rotor tool minimizes the down time of tool change.

plastic crusher machine

Hydraulic cap opening makes blades changing safer and more efficient

Equipped with a 1.5kw hydraulic press for opening the cap of the crushing chamber, which makes the daily maintenance and replacement of blades more labour-saving and efficient.

The main power supply will be cut off automatically when the cap is opened, making it safer for workers.

Plastic crusher machine hydraulic opening cap

Want to improve or increase the productivity of your plastic recycling machine?

Our website includes PDF files of frequently asked questions related to plastic recycling, washing, pelletizing machines or systems and solutions to help you quickly find the assistance you need.

Plastic Crusher Related Equipments

We also produce other equipment related to the use of the crusher machine, where you can make a one-stop purchase!

 

Conveyor belt: Seamlessly Move Your Plastic Waste to Crushing Success!

The conveyor belt is an essential companion to the plastic crusher, streamlining the waste handling process. Effortlessly transport plastic materials to be crushed, ensuring continuous operation and maximizing efficiency.

Experience a smooth and efficient workflow with our reliable conveyor belt solution for your plastic crushing needs!

Metal detector: Safeguarding Your Plastic Crushing Process!

The metal detector is a vital safety device that ensures the protection of your plastic crusher and downstream equipment.


It detects and alerts operators to the presence of metal contaminants in plastic waste before it enters the crushing chamber. By preventing metal objects from damaging the crusher’s blades or causing hazards during processing.

flakes collection silo

Silo: Streamlined Storage for Efficient Plastic Crushing!

The silo is a crucial component in the plastic crushing process, providing a dedicated storage space for plastic waste before it reaches the crusher.

Designed for convenience and organization, the silo enables batch processing and optimizes the flow of plastic materials to the crusher.

Spare blades: Uninterrupted Plastic Crushing Performance!

Our spare blades are a must-have accessory for your plastic crusher, giving you peace of mind and uninterrupted crushing performance. Precisely designed and of the highest quality, these spare blades can be used to replace worn or damaged blades in your crusher.

By ensuring quick and easy blade replacement, you can minimise downtime and keep your plastic crushing process efficient. Keep your plastic crusher running at its best.

other Related plastic recycling machine

plastic recycling washing line

plastic pelletizing machine

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twin-shafts shredder machine

The FAQs About plastic crushing machine

The plastic crusher can handle various types of plastics, including PET, HDPE, LDPE, PP, PVC, PS, ABS, and more.

Yes, our plastic crusher is designed to handle PET bottles and containers effectively.

The capacity of the plastic crusher varies depending on the model, but it can typically handle several hundred to a few thousand kilograms of plastic waste per hour.

Our plastic crusher is equipped with safety features such as emergency stop buttons, safety sensors, and protective enclosures to prevent accidents and ensure safe operation.

The frequency of blade replacement depends on the type of plastic being processed and the volume of waste. Blades may need replacement every few months to a year. these requirements.

The power consumption of the plastic crusher varies based on its size and capacity. It typically ranges from 18 kilowatts to 100 kilowatts.

Yes, our plastic crusher is versatile and can process both soft and hard plastics, like PP/PE film, pattern of die head material etc.

Yes, we provide training and guidelines on how to operate the plastic crusher safely and perform routine maintenance effectively days.

The noise level varies depending on the machine's size and design. Some models may offer noise reduction features for a quieter operation.

Regular maintenance, including cleaning, lubrication, and blade inspections, is recommended, typically performed every few weeks or based on the our guidelines.

Yes, we offer customization options to meet specific recycling requirements or industrial applications.

If your question is not listed, please email us right now.

NICETY: High-Quality Plastic recycling Machine Manufacturer

Our plastic recycling machines are made of top-quality motors, electric parts and metal parts to ensure maximum efficiency and durability.

Nicety Workshop

Reliable Plastic recycling machine manufacturer in China

Partner with us for high-quality plastic recycling equipment and unbeatable after-sales support!

  • Certified by CE, ISO UL, CSA certification 
  • High quality, cost effective, low failure rate plastic recycling machines
  • Professional after-sales service with quick response to your needs

At Nicety, we take pride in our global reach with customers in various countries, including the Middle East, Europe, North America, and South America. Our successful delivery solutions have earned us positive feedback from satisfied clients worldwide.

Maximizing Plastic Recycling Efficiency: A Guide to Choosing the Right Plastic Crusher

I. Introduction

A. Background on Plastic Recycling:

Plastic recycling has become a critical issue in recent years due to the growing problem of plastic waste and its impact on the environment.

Plastic recycling involves the process of collecting and reusing plastic materials to reduce the amount of waste generated.

This process not only helps to preserve natural resources but also helps to reduce the carbon footprint of the recycling industry.

B. Importance of Choosing the Correct Plastic Crusher:

The process of plastic recycling starts with the reduction of plastic waste into smaller, more manageable pieces.

This is where plastic crushers come into play. A plastic crusher is a machine that is used to shred or grind plastic waste into small pieces that can be easily processed for recycling.

Choosing the correct plastic crusher is important because different types of plastic have different properties that require different crushing methods and equipment.

C. Purpose of the Article:

The purpose of this article is to provide a comprehensive guide to selecting the right plastic crusher for different types of plastic. The article will cover the different types of plastics, the impact of plastic type on crusher selection, and the features to look for when choosing a plastic crusher.

II. Understanding Plastic Types

A. Overview of Different Types of Plastics:

There are several different types of plastics, including polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS), and others.

Each type of plastic has its own unique properties, including density, melting point, and chemical resistance.

B. Physical and Chemical Properties of Each Plastic Type:

The physical and chemical properties of each type of plastic affect its behavior during the recycling process.

For example, some plastics have a low melting point, making them easy to grind and process, while others have a higher melting point and are more difficult to recycle.

The chemical resistance of each plastic type also affects its ability to be recycled, as some plastics are more resistant to chemical degradation and may require special handling and processing.

C. How Plastic Types Affect Crusher Selection:

Understanding the properties of each type of plastic is critical in choosing the correct plastic crusher. For example, if a plastic has a low melting point, a high-speed, low-torque crusher may be appropriate.

On the other hand, if a plastic is resistant to chemical degradation, a heavy-duty, high-torque crusher may be required.

III. Choosing the Right Plastic Crusher

A. Considerations for Selecting the Correct Plastic Crusher:

plastic crusher machine
Plastic Crusher machine

There are several key considerations when selecting a plastic crusher, including the type of plastic being processed, the size of the waste pieces, the production volume, and the available budget.

B. Impact of Plastic Type on Crusher Design and Performance:

The properties of each type of plastic affect the design and performance of the plastic crusher.

For example, some plastics are brittle and can be easily broken down, while others are more flexible and require a more aggressive crushing process.

C. Characteristics to Look for in a Plastic Crusher for Different Plastic Types:

When choosing a plastic crusher, it is important to look for certain characteristics, such as the size of the crushing chamber, the type of blades used, and the speed and torque of the machine.

These factors will vary depending on the type of plastic being processed and the desired end product.

IV. Maintenance and Upkeep of Plastic Crushers

plastic crusher machine
NICETY MACHINE: Crusher Chamber

A. Importance of Regular Maintenance:

Regular maintenance is critical for ensuring the efficiency and longevity of a plastic crusher.

This includes routine cleaning, blade sharpening, and replacement of worn parts.

B. Tips for Prolonging the Life of a Plastic Crusher:

To prolong the life of a plastic crusher, it is important to operate the machine according to the manufacturer’s instructions, to avoid overloading the machine, and to properly maintain the blades.

Regularly inspecting the machine for signs of wear and tear, and replacing worn parts as needed, can also help to extend the life of the plastic crusher.

C. Best Practices for Maintaining Plastic Crusher Efficiency and Performance:

To maintain the efficiency and performance of a plastic crusher, it is important to keep the blades sharp and clean, to regularly check the tightness of bolts and screws, and to lubricate moving parts as needed.

It is also important to follow a regular maintenance schedule, as recommended by the manufacturer.

V. Conclusion

A. Summary of Key Points:

In this article, we have covered the importance of choosing the right plastic crusher for different types of plastic, and the factors to consider when selecting a plastic crusher.

We have also discussed the properties of different types of plastic and how they affect the recycling process.

B. Final Thoughts on the Importance of Choosing the Right Plastic Crusher:

In conclusion, choosing the right plastic crusher is critical to the success of the plastic recycling process. By understanding the properties of different types of plastic, and selecting a plastic crusher that is well-suited to the material, it is possible to maximize the efficiency and performance of the recycling process.

C. Recommendations for Further Reading and Resources:

For further information on plastic recycling and plastic crushers, it is recommended to consult industry publications and online resources. Additionally, consulting with a professional in the recycling industry may provide valuable insights and advice.

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