PET bottles recycling machine

pet bottle washing line

PET Bottles Washing line

Satisfaction Guaranteed

1 Year Quality Warranty

On Time Delivery Guaranteed

OVERVIEW

The PET bottles washing line is an important part of the PET recycling process. NICETY washing line has a high degree of automation and processes batches of PET bottles into high purity PET flakes for Re-granulation or sale to manufacturers of polyester staple fibers.

UP TO 30%

The actual power consumption percentage is only 70% compared to other brands like the same output washing line.

UP TO 99%

Crushed, washed PET flakes up to 99% purity.

UP TO 100%

After the drying process, the moisture removal can be up to 100%, close to complete drying

Advantage

  • The PET flakes produced are of high quality. Humidity 0%, Impurity content < 100ppm, PVC label content < 100ppm.
  • Customized and flexible, we can produce washing lines with output from 300kg/hr – 6000kg/hr according to your requirements.
  • The whole line has passed CE & ISO9001 certification system.
nicety pet bottle washing machine
shredding system
plastic shredder

Crushing/shredding system

We have the capability to produce a wide range of shredders to meet the requirements of different customers for PET flakes.

Whether you plan to use the flakes for sale or for pelletizing or manufacturing polyester fibers, etc.

Washing system

Trommel screen and float sink tank are included. It can effectively remove PVC labels, dirt and other impurities from the plastic waste.

washing tank
Pre-washing equipment
Drying system
Dewatering machine

Drying system

Plastic flakes are first dewatered in a centrifugal dryer and then passed through a drying system consisting of heaters and heating tubes, which allows the final product to become nearly completely dry.

CUSTOMIZABLE SPECS OF THE LINE

Building your line and boost your business

We can customize the recycling washing line to suit your requirements.

Customizable parts include, but are not limited to the following sections:

PLASTIC WASHING PROCESS

You may need to know

For a complete PET bottle cleaning line, breaking up the bulk of compacted, packed PET bottles is the first step in the entire washing line. We usually use the Debaler Machine for this process.

The waste plastic bottles enter the Trommel Screen, and during the rotation of the trommel, the debris (glass, metal, sand/soil) attached to the waste will fall out of the screen to increase the efficiency of the subsequent equipment and reduce the loss of the subsequent equipment.

When the PET bottle enters the Label Remover Machine, the sharp, serrated claws inside the label remover tear the label off the bottle as it moves forward, achieving the initial removal of the label. This process can remove at least 95% of the labels.

After a simple treatment, the PET bottles are transferred by a Screw Conveyor to the Plastic Shredder for cutting and shredding.

Typically they are cut into flakes of 12-18 mm size to meet your different PET flake usage scenarios.

After crushing, the flakes will be further washed. They are transferred to the Float Sink Tank, where the PET sinks to the bottom of the float sink  tank and is pushed by the screw to the next process.

The flakes with lower density (e.g. PP, PE bottle cap flakes, PVC label flakes) will float.

The drying process of PET flakes is mainly done by Centrifugal Dewatering Machine and Thermal Dryer.

After the flakes are thrown out a large amount of water by centrifugal force, they enter the thermal dryer. The flakes move along the hot air-filled stainless steel tube of the thermal dryer and the dried flakes are finally transferred through the Zig-zag Label Remover for further collection or reprocessing.

 

Through the above series of steps, you have collected a large, pure PET flake.
You can then use the PET Pelletizing Line to process the flakes into PET granules for sale or for other applications such as injection molding.

You can also use the washed PET flakes directly in the production and manufacture of polyester staple fibers.

HOW CAN WE HANDLE YOUR ORDER

Help you understand our services

Project Follow Up

NICETY will assign you an experienced project manager who will provide one-on-one service for all the details of your conceived line.

Not only will gather and coordinate information and details about your plastic recycling line, but we will also provide answers to your future questions to ensure that your project progresses as smoothly as you expect.

NICETY’s project managers will provide the following services:

  • Draw up initiate project with necessary information

  • In time and continuous follow up and evaluate project specification to adjust the project schedule
  • Provide practical support and service

  • Prepare and organize all necessary related documentation for this project.

Turnkey Solution

NICETY will provide a complete solution for our customers’ plastic recycling lines.

All equipment is laid out in accordance with the planning drawings, and the placement of machinery, wiring and lines, and piping are seamlessly synchronized with the actual conditions of your plant.

We also provide training course for operation, maintenance, documentation, and other fundamental and necessary support for all integrated turnkey solution waste plastic recycling line equipment.

For any further requirements regarding turnkey solution plastic recycling line equipment, please give us a call or send us an email.

Phone: (86) 186 1510-1559 | Email: info@nicetymachine.com

Installation and Training

NICETY experts with more than 20 years of experience will help you to install all machines step by step.

After the installation of your machine or line, the expert will continue to observe and monitor the new equipment in your plant for proper operation and train your technicians.

After our experts leave, Nicety will continue to provide you with prompt and courteous service 24/7

NICETY experts can provide the following services:

  • Installation of machinery and equipment or plastic recycling lines at your plants
  • Synchronize and coordinate schedules with engineering for switching and preventive maintenance operations
  • Engineering modifications to machines and recycling lines as necessary to optimize machine performance and stability
  • Troubleshooting of machine problems

  • On-site training courses are provided for all necessary procedures

Planned Maintenance | After Sales Technical Support

NICETY will provide continuous after-sales support to every customer.

Our after-sales department has thousands of different parts in stock, ready to respond to any urgent needs of our customers.

This ensures that any problems you may have with your machinery are resolved quickly and efficiently, effectively reducing downtime and lost productivity in your plant.

Pre-sales Consultation

Any part of our equipment that comes into contact with the material is made of SUS304, SUS316 stainless steel, for example.

As well as the use of world-renowned electrical components. This effectively extends the service life of the equipment or production line.

We can also make any custom design for you according to your needs.

Manufacturing

NICETY manufactures all equipment in our own facilities, which are ECO environmental buildings and ISO and CE certified. NICETY is highly concerned with environmental protection in all work areas and reducing waste in all production processes.

Only two hours drive to the nearby major shipping seaports, offering the most economical freight rates and fast shipping to most countries in the world.

Our facilities consist of the following components:

  • Experienced and skilled professional mechanics
  • On-site Engineering support
  • Materials requirement planning (MRP)
  • Production Engineering
  • Manufacturing and assembly
  • QC team for components and machines testing

NICETY offers OEM and ODM machines and services customized to your different needs and target designs, at the most competitive prices. From single machine to turnkey solution services.

From conception to real machines, you can expect your quality machines and services that will help break your business limitations.

Tailor Made | Tailored Design Solutions

Your business will grow as your company expands, and so will the extension of your production line. NICETY offers optimized solutions through tailor-made design machinery projects to maximize your benefits at minimal cost.

Tailor-made services cover our entire product range for various projects, including plastic recycling and washing system, extrusion and pelletizing system, other plastic auxiliary machines, etc.

NICETY customized in:

  • Tailored design for equipments or line
  • Production processes
  • Modification and configuration of equipment

NICETY lead customer in every size and step to a target business.

Customer Service

We guarantee the satisfaction of every customer with our equipment and services.

We also understand that you may encounter problems and need help.

Friendly and courteous customer service specialists will be ready to resolve the problem in a timely manner. You can contact us at the following phone numbers and emails:

Phone: (+86) 186 1510-1559

Email: info@nicetymachine.com

Pet Bottle Washing Line 101

PET bottle washing line is one of the most common and important processes in the plastic recycling process. As a reliable manufacturer of plastic recycling

Read More »

Request A Free Quote

We'd like to work with you

Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you select the right machine you want.